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Signal
Consulting, LLC
Model
Si14HyUdPTC1-50V -20A
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Hybrid,
Unidirectional, Proportional, Temperature Controller with LCD Port and
with
9-Bit
Digital Temperature Sensor, Y-Chip
The
Si14HyUdPTC1-50V-20A is a microprocessor
based, Hybrid, Unidirectional, Proportional Temperature Controller board that
uses pulse-width modulation (PWM) to efficiently control average power to
a resistive heater or Thermo-Electric (TE) cooler cell from 0 to 1000W power
range. An onboard microprocessor controls the load-power, monitors the sensor
input and drives the LCD port. The sample temperature is measured by a small,
9-bit digital thermometer
Si18DTsens.
This sensor uses a unique “1-wire interface” (with parasite power mode) that
requires only 2-conductors for reliable remote (long as 20 meters) temperature
sensing. The term proportional controller implies that the value of the average
load current used is proportional to the difference between the actual and
desired temperature. Five PWM duty-cycle values are used depending on the
absolute-value of the difference between the set and measured temperature values
(|Td|). The duty-cycle is 0% when |Td|=00C; 25% when 00C<
|Td|<0.50C; 50% when 0.50C< |Td|<10C; 75% when
10C< |Td|<1.50C; 100% when |Td|>1.50C. This
method allows a even temperature control in the -250C to
+1020C Range, with 1/20C accuracy. The desired
temperature value (or load current) is set by an external analog voltage (0 to
5V range) or by an external potentiometer. As the name hybrid (Hy)
implies, the required temperature value (or load current) is derived from a
variable analog-voltage (VP1,G), while all other
control-signals are digital. This analog (VP1,G) input is
zener-diode protected and includes an integrator with time-constant of 10mSec.
This board requires a single 9V to 50V DC unregulated power source at a 0A to
20A current range to operate normally. An onboard LED (red) is used to monitor
the load-voltage and an optional, fast-acting 20A Mini-Fuse (with socket) is
used for load protection. A small Aluminum plate (3.3”x4.0”x0.065”) is required
to operate at 15A current level (or at 750W power levels). Higher current levels
(20A) or 1000W power-levels can be achieved with more efficient heat-sinks. This
can be accomplished by bolting this plate to a larger metal surface. Typical
applications are: DC Resistive Heater Controller, Thermo-Electric Cooler
Controller, etc. This board can be configured and programmed to perform
efficiently in many customized applications.
A Typical Application of
the
Si14HyUdPTC1-50V-20A
In this heating
application, the temperature (load- current) is proportionally controlled (in
the 0 to 1000W power range) by the Si14 board and the desired temperature (or
load current) is linearly adjusted by the
Si5Pot1-5k
external 1-turn 5k
pot -250C to +1020C Range, in 1/20C Steps.
The 9-bit digital temperature sensor can be purchased from us (see
Si18DTsens)
or you can wire up your own using the Dallas Semi.
www.dalsemi.com
Digital Thermometer chip DS18S20, in TO-92 casing (order from
www.digikey.com
as part number DS18S20-ND). A 2 line by 20 characters long LCD (with
HITACHI HD44780 Interface Standard) is used for Set-Temperature and
Measured-Temperature data display. The LCD with back-light (with 8” cable, and
with two 14-pin connectors) can be ordered from Signal with part number of
Si24LCD2L20CH ;
OEM pricing is available from
Sunlike Display Tech Corp. in Taiwan,
http://www.lcd-modules.com.tw.
The TE Cells can be purchased from Melcor Corp. Trenton, NJ 08648 USA, WEB:
www.melcor.com .

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Note: If
Buying the
Si14HyUdPTC1-50V-20A,
it is recommended to buy
one
Si600APHS1
Heat Sink., one
Si18DTsens
Digital Thermometer, one
Si24LC2L20CH
2 Line by 20 Character LCD with 8" long ribbon cable and 14-pin
connectors, and one
Si5Pot1-5k
Potentiometer with 12" lead. |
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Si600APHS1
Heat Sink (3.3"x4.0"x.065" Alum. Plate) with .375" Standoffs and
4-40 screws. |
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Si18DTsens 9-bit Digital Thermometer (
-400C to +1400C Range, in 1/20C
Steps) with
12" leads and 3pin Molex Connector. |
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Si24LC2L20CH
2 Line by 20 Character LCD with 8" long ribbon cable and 14-pin
connectors.
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Si5Pot1-5k
One
1-Turn, 5kW
Potentiometer with 12" leads.
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Typical Domestic
Shipping Cost: $12.00.
Typical
International Shipping Cost: $24.00.
Availability:
We usually ship in 2-3 business
days.






All Products Are Proudly Made in the USA
